Comparison of film coating processes
Comparison of processes used to coat a wide range of food products with particle size from 1 to 50 mm. The processes are basic, all-purposes and do not involve complex technologies. Some may evolve towards a complex system such as automatic pan-coating machines for continuous production.
  Pan Drum Single screw Twin screw
 
  batch continuous continuous continuous
automation - + + +
space use + - + +
successive ingredient additions +++ - + +
fitting of accessories - + ++ ++
flexibility in production changes ++ - + +
Accuracy of ingredient dosing ++ - + +
Access and cleaning + - + +
Constant residence time ++ - + +
Coating by wall contact - - + +
Coating by particle friction ++ + - +
Care to the product - - + ++
Throughput range - ++ + +
 Mean residence time 10 min to 1 hour 1 to 5 min 0.5 to 5 min 0.5 to 1 min 
 

The respective pros and contras

Being a batch process, pan coating offers the possibility of precise dosing, repeated applications and very long treatments for slow processes as are typically the dragees : it results in a low yield but high added value. A drum is rather used to process continuously very large volume/amount of products required  less residence time  ; as with the pan, the mass effect is a plus with regards to polishing but a minus for fragile products. Both the pan and drum tends to be clogged by product in the long run, requiring frequent cleaning. The single screw is choosen as a cheap alternative for basic treatments. The Biturbine is aimed at sensitive products where a ligth film application in a very short time  is sougth after.

 

 

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