Coating processes available
They are many ways of apply a ingredient on a product. The choice depends of the size of the product and the characteristics of  the  coating ingredients. Hereafter a summary. 

More on http://www.food-coating.com/

 

Type Principle Application Diagram Picture
Single screw Coating by ingredient addition during transfer and mixing in rotating screw ptitches Medium-size products.

Animal feed, petfood, seeds


continuous
Twin screw Coating by ingredient addition during transfer and mixing in two counter rotating screws Medium-size products, sticky solutions

Cereals, nuts, fishfeed, confectionery centers, seeds


continuous
Bowl Agitation and mixing through a stirring shaft. The bowl can also roatate Powder to medium-size products, fluid to very sticky solutions.

Muesli, seeds.


batch
Pan Mixing through pan rotation. May be fitted with fligths for agitation. Angle and speed adjustable. Small to medium-size products, sticky solutions. Long residence  time.

Typical for "dragee panning" with chocolate or sugar syrup


batch 
Drum Mixing through drum rotation.May be fitted with fligths for agitation.  Angle and speed adjustable. Small to medium-size products, ligth solutions. Long residence  time.

Snacks, chips, cereals.


continuous
Turbine Mixing through drum rotation. May be fitted with fligths for agitation.  Speed adjustable. Small to medium-size products, sticky solutions. Long residence  time.

Improved "dragee panning" with chocolate or sugar syrup


batch
Vacuum Mixing through paddle rotation under vacuum Small to medium-size products, ligth solutions. Long residence  time.

Pet food, fish feed, muesli


batch
Fluidbed Agitation through airflow. Progressive coating through repeated spraying application and drying  phases.  Small size products, ligth solutions. 

Typical for "encapsulation" or "instant products with high added value


batch/continuous
Atomisation Coating by liquid fine dispersion and drying. Typical for "encapsulation"
continuous
Spray Airless or air powered liquid dispersion. Medium to  large size products, ligth to viscous solutions.

Biscuit/oil, licorice/oil


continuous
Spray & drip Airless or air powered liquid dispersion. Excess recovery. Medium to  large size products, ligth to viscous solutions.

Biscuit/chocolate, pie/gelee.


continuous
Spray film Spraying inside and enclosed chamber where the product passes Medium to  large size products, ligth solutions.

Animal feed, petfood.


continuous
Screen & drip Constant overhead flow of solution.  Medium to  large size products, viscous solutions.

Typical for "chocolate enrobing"

continuous

Bath drip Coating by immersion into a bath and dripping of excess. Large size products, viscous solutions. 

Typical for "batter & crumb coating"


continuous
Dip Coating by dipping in a viscuous solution. Large size products, viscous solutions.

Typical for "ice cream cones chocolate enrobing"


continuous
Coextrusion Coating of a pumpable paste inside a solidifying casing. Gel or solid  state products.

Typical for sausages or extruded pillows


continuous

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